FOUNDRY SHOP

Lab Incharge: Dr. Sachin Gupta

Lab Technician: Mr. Surender singh

Lab Overview:

The Foundry shop is designed to equip students with practical knowledge and hands-on experience in manufacturing science and technology. The lab provides essential training in casting and powder metallurgy. A foundry shop is a specialized industrial facility where metals are melted and then cast into various shapes and forms. This process involves melting metal, pouring it into a mold, and allowing it to solidify into the desired shape. Foundries play a crucial role in manufacturing a wide range of products, from small components to large machinery parts.

Key Equipment in the Lab:

The lab is well-equipped with state-of-the-art machinery and instruments to support learning in manufacturing processes. Some of the major equipment include:

Sand Testing Equipment:

  1. Apparatus for Calculating G.F.N. (Grain Fineness Number) of Sand – Determines the fineness and distribution of sand particles.
  2. Apparatus for Measuring Moisture Content – Evaluates the moisture level in foundry sand.
  3. Apparatus for Measuring Compression Strength of Sand – Assesses the sand's ability to withstand compression forces.
  4. Apparatus for Measuring Permeability Number of Sand – Determines how easily gases pass through sand.
  5. Apparatus for Calculating Clay Content in Sand – Measures the amount of clay present in molding sand.
  6. Muffle Furnace - Used for heat treatment and high-temperature testing of materials.
  7. Plasma Arc Cutting Welding Machine With Compressor
  8. Universal Sand Strength Testing Machine
  9. Copes and drags and related accessories
  10. Molding Box
  11. Shovel
  12. Trowel
  13. Rammer
  14. Runner &Amp; Riser
  15. Riddle
  16. Water Can
  17. Pipe
  18. Lifter

Learning Objectives:

By the end of this course, students will be able to:

  1. Explain the principles of casting processes and identify key process variables that influence casting quality.

  2. Select suitable materials, tools, and equipment for various casting applications.

  3. Demonstrate practical skills in foundry operations such as mold preparation, melting, pouring, and fettling.

  4. Analyze common casting defects and recommend appropriate remedial measures. 

The Foundry shop plays a crucial role in developing core competencies in manufacturing science and technology, preparing students for careers in production, quality control, and industrial research.